Applicable Materials: Prepared aluminum tubing, pre-cut window and door frame sections, curtain wall extrusion offcuts, short thermal break aluminum profiles, decorative profile offcuts and other aluminum extrusion scrap within the crusher feeding limits.
Key technical information for quick evaluation.
Review the equipment introduction, working principle, advantages and technical specifications in one clear page.
Haoxing Machinery's Aluminum Profile Crusher is a hammer-type crushing machine used for processing prepared aluminum profiles, aluminum extrusions, aluminum window and door frame sections, curtain wall aluminum, aluminum tubing, thermal break aluminum profiles and similar recyclable aluminum materials.
The machine uses a high-speed rotor and hammer assembly to impact, deform and crush aluminum profiles inside the crushing chamber. During crushing, the material is repeatedly impacted, rubbed and squeezed between the hammers, liner plates and screen grate, reducing it into smaller pieces for conveying and downstream sorting.
Short profiles, production offcuts and pre-cut aluminum sections may be fed directly into a suitable crusher. Long profiles, complete window and door frames, bundled material or scrap exceeding the crusher feeding limits may require pre-cutting or primary processing by a twin shaft shredder.
The main machine usually consists of a crusher housing, rotor system, hammer assembly, wear-resistant liner plates, screen grate, feeding device, discharge system, drive system and electric control system. A complete production line may include a feeding conveyor, aluminum profile crusher, discharge conveyor, magnetic separator, optional eddy current separator, optional dust collection system and supporting platform.
After crushing, a magnetic separator can recover exposed screws, steel brackets, hinges and other ferrous components. After ferrous metal removal and suitable material preparation, an eddy current separator may be added to recover conductive non-ferrous metals from an appropriate non-metallic material stream.
The aluminum profile crusher can be supplied as an individual machine or integrated into an aluminum profile crushing plant. The final configuration depends on the profile dimensions, wall thickness, attached materials, required capacity, expected output size and downstream separation requirements.
Auxiliary equipment for aluminum profile crusher production line
The aluminum profile crusher is a hammer-type crushing machine used for processing waste aluminum profiles, aluminum extrusions, aluminum window and door frames, curtain wall aluminum, aluminum tubing, thermal break aluminum profiles and other recyclable aluminum profile materials.
Prepared aluminum profiles are transferred into the crushing chamber by a conveyor or feeding device. The high-speed rotor drives the hammers to repeatedly impact, deform and break the material. Friction and compression between the hammers, liner plates and screen grate further reduce the profiles into smaller pieces.
The profile dimensions and material thickness must remain within the feeding limits of the selected crusher. Long profiles, complete window and door frames, bundled material and oversized aluminum scrap may require pre-cutting or primary shredding before entering the crusher.
The screen grate at the bottom of the crusher helps control the output size. Materials smaller than the screen openings are discharged from the machine, while larger pieces remain in the crushing chamber for further crushing.
The feed opening and crushing chamber are selected according to the profile dimensions, material thickness and feeding method. Properly sized aluminum profiles can be continuously fed by conveyor. Material exceeding the crusher feeding limits should be pre-cut or processed by a suitable twin shaft shredder before secondary crushing.
After crushing, a magnetic separator can recover exposed ferrous components such as screws, steel brackets, hinges and iron fittings from the processed material.
The remaining non-magnetic fraction can be screened or sent to additional sorting equipment according to its particle size, composition and required recovered products. An eddy current separator may be used to recover conductive non-ferrous metals from a suitable non-metallic material stream after ferrous metal removal.
An eddy current separator does not normally separate mixed aluminum, copper and other non-ferrous metals into individual high-purity products. Additional sorting equipment may be required when separate metal fractions are needed.
A complete aluminum profile crushing line can include:
Aluminum profile crusher main unit
Feeding conveyor
Discharge conveyor
Magnetic separator
Eddy current separator (optional)
Pulse dust collector (optional)
Feeding assist device (optional)
Electric control cabinet
Supporting platform and auxiliary equipment
The crusher can be configured with a suitable feed opening and crushing chamber according to the dimensions and thickness of the prepared aluminum profiles. Short profiles, production offcuts and pre-cut window or door frame sections can be fed continuously when they meet the feeding limits of the selected model. Oversized, bundled or complete frame materials may require pre-treatment before crushing.
The machine uses a high-speed rotor and hammer system to impact, tear and crush aluminum profiles. The hammers, liner plates and screen grate work together to reduce bulky profiles into smaller pieces for conveying, sorting or downstream recycling.
The hammers and liner plates can be made of wear-resistant alloy materials according to the material type and operating conditions. Wear parts can be inspected and replaced based on actual use.
The crusher housing is built with a reinforced steel structure and wear-resistant liner plates. It is suitable for the continuous processing of aluminum profiles and other non-ferrous metal scrap.
The bottom screen grate can be selected according to the required output size and downstream sorting requirements. Different screen openings are available for different aluminum profile materials.
The crusher can be equipped with a feeding conveyor for continuous and stable feeding. The conveyor layout, feeding height and discharge method can be selected according to the site layout and production line arrangement.
After crushing, the material can pass through a magnetic separator to remove ferrous impurities such as screws, iron fittings and other magnetic materials.
The crushing line can be customized according to the material type, required capacity, output size and site layout. Available configuration options include:
Feeding method
Crusher model
Motor power
Screen opening
Conveyor layout
Magnetic separator
Eddy current separator
Dust collection system
Control system
Parameter description diagram for Aluminum Profile Crusher | Aluminum Extrusion Recycling Machine | Haoxing Machinery:
Note: Specifications are for reference only. Actual capacity depends on profile type, material thickness, feeding size, material hardness, moisture content, screen opening and production line configuration.
Aluminum profiles vary in length, cross-section, wall thickness and attached materials. To determine whether the material can be fed directly into the crusher or requires pre-cutting or primary shredding, please provide the following information:
Profile type and representative photos or videos
Maximum profile length, width and cross-section
Approximate material wall thickness
Loose, bundled, baled or complete frame condition
Types of attached plastic, rubber, screws or steel fittings
Required processing capacity per hour
Expected discharge size
Required downstream separation process
Local voltage and frequency
Available installation length, width and height
Based on this information, the crusher model, feed opening, motor power, screen opening, feeding method and optional sorting equipment can be selected according to the actual material and processing objective.
Waste aluminum profile recycling
Aluminum window and door frame processing
Curtain wall aluminum extrusion recycling
Aluminum tubing and pipe scrap crushing
Aluminum profile manufacturing offcut recovery
Thermal break aluminum profile preprocessing
Architectural aluminum scrap recycling
Decorative aluminum profile recycling
Aluminum extrusion scrap preparation for downstream sorting and recycling
Secondary aluminum recycling preparation
Find common questions about scrap metal crushers, shredders, recycling lines, equipment selection, capacity configuration and operation requirements.
The suitable model depends on the aluminum profile length, thickness, material composition, feeding method, hourly capacity, discharge size, power supply, and separation requirements. Customers can provide material photos, videos, profile dimensions, and capacity needs, and we can recommend a suitable aluminum profile crushing and recycling solution.
A complete aluminum profile recycling line usually includes feeding conveyors, an aluminum profile crusher, discharge conveyors, magnetic separation equipment, eddy current separation equipment, screening equipment, dust collection systems, and an electric control cabinet. The final configuration can be customized according to material type, capacity requirement, site layout, and recovery target.
Yes. Aluminum profiles with thermal break strips can be processed by a suitable aluminum profile crusher. Since this material may contain plastic strips, rubber, screws, or other impurities, additional separation equipment may be needed to improve the final aluminum purity.
The final discharge size depends on the crusher model, screen opening, hammer or blade structure, material thickness, and customer recycling requirements. The machine can be configured to produce suitable aluminum pieces for sorting, transportation, furnace feeding, or further separation.
The crusher mainly reduces material size. To remove iron and other impurities, the production line can be equipped with magnetic separators, eddy current separators, air separation equipment, screening machines, and dust collection systems. A proper separation system can improve the purity and recycling value of processed aluminum profiles.
The main purpose of crushing aluminum profiles is to reduce long and irregular aluminum materials into smaller pieces for easier transportation, storage, sorting, melting, and recycling. Proper crushing can also improve feeding efficiency in the next separation or remelting process.
An aluminum profile crusher can process waste aluminum profiles, aluminum door and window frames, broken bridge aluminum, aluminum alloy profiles, industrial aluminum extrusion scrap, aluminum strips, and other light aluminum scrap. If the material contains iron screws, plastic strips, rubber, or glass, suitable separation equipment can be added according to the recycling requirements.
The value increase depends on aluminum purity, material cleanliness, particle size, separation effect, and local market prices. A proper crushing and separation process can help improve the recycling value.
For an output of about 8,000 kg per hour, a large aluminum profile crusher or complete recycling line is recommended. The configuration should include feeding, crushing, conveying, separation, dust removal, and electrical control systems.
A 10-ton-per-hour line usually requires a heavy-duty crusher, feeding conveyor, discharge conveyor, magnetic separation, air separation or eddy current separation, dust removal, and an electrical control system. The final layout should be designed according to the material and site conditions.
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