Thermal Break Aluminum Crusher

Applicable Materials: Thermal break aluminum windows and doors, aluminum tubing, architectural aluminum profiles, curtain wall extrusions, interior/exterior decorative aluminum, structural aluminum, cast aluminum, wrought aluminum, aluminum castings, aluminum dross, and other waste aluminum products.

Product Parameters

Key technical information for quick evaluation.

Power
30kW-450kW(View Specs)
Production Capacity
0.8t/h-15t/h(View Specs)
Output Size
20mm-100mm(Screen Customization Available)
Production Line Composition
Broken bridge aluminum crusher main machine, distribution cabinet, motor, workbench, magnetic separator, eddy current separator (optional), twin-shaft shredder (optional), etc.
Reference Price
(Price varies by model. See specs or call.)
Product Details

Thermal Break Aluminum Crusher

Review the equipment introduction, working principle, advantages and technical specifications in one clear page.

01

Equipment Introduction

Thermal Break Aluminum Crusher

Haoxing Machinery's Thermal Break Aluminum Crusher is a hammer-type crushing machine used for processing waste thermal break aluminum profiles, aluminum window and door frames, aluminum alloy profiles, curtain wall aluminum, cast aluminum and wrought aluminum scrap.

The machine uses a high-speed rotor and hammer assembly to impact, tear and crush thermal break aluminum materials inside the crushing chamber. During crushing, aluminum profiles are reduced into smaller pieces through repeated impact, rubbing and squeezing between the hammers, liner plates and bottom grate.

The main machine usually consists of crusher housing, rotor system, hammer assembly, wear-resistant liner plates, bottom grate, feeding device, discharge system, drive system and electric control system. A complete production line can include feeding conveyor, thermal break aluminum crusher, discharge conveyor, magnetic separator, optional eddy current separator, optional vibrating screen, pulse dust collector and supporting platform.

After crushing, the material can be conveyed to magnetic separation or downstream sorting equipment. Ferrous impurities such as screws, iron fittings and hinges can be removed by magnetic separator. Aluminum material can be further processed by screening, eddy current separation or manual sorting according to material condition and recycling requirements.

The thermal break aluminum crusher is commonly used in thermal break aluminum recycling plants, aluminum profile recycling sites, window and door material recycling projects, construction aluminum scrap recycling lines and scrap aluminum recovery production lines.

02

Working Principle

Materials that can be processed by the broken bridge aluminum crusher

Thermal Break Aluminum Crushing Process

The thermal break aluminum crusher is a hammer-type crushing machine used for processing waste thermal break aluminum profiles, aluminum window and door frames, aluminum alloy profiles, curtain wall aluminum, cast aluminum and wrought aluminum scrap.

Feeding and Crushing

During operation, thermal break aluminum materials are fed into the crushing chamber by a conveyor or feeding device. The high-speed rotor drives the hammers to repeatedly impact, tear and crush the material. The material is also rubbed and squeezed between the hammers, liner plates and grate, gradually reducing bulky aluminum profiles into smaller pieces.

Discharge Size Control

The bottom grate or screen helps control the discharge size. Materials smaller than the grate openings are discharged from the machine, while larger pieces remain in the crushing chamber for further crushing.

Reinforced Structure and Hydraulic Opening

The crusher can be designed with a reinforced frame, wear-resistant liners, pivot-mounted hammers and a hydraulic lid opening system according to the material condition and maintenance requirements. The hydraulic opening system makes internal inspection, cleaning and hammer replacement more convenient.

Separation and Sorting

After crushing, the material can be conveyed to magnetic separation, screening, eddy current separation or other downstream sorting equipment. Ferrous impurities such as screws, iron fittings and hinges can be removed by a magnetic separator, while aluminum can be further separated from plastic strips, rubber seals and other non-metallic materials by downstream sorting equipment.

Thermal Break Aluminum Crushing Line Configuration

A complete thermal break aluminum crushing line can include:

  • Thermal break aluminum crusher main unit

  • Feeding conveyor

  • Discharge conveyor

  • Magnetic separator

  • Eddy current separator (optional)

  • Vibrating screen (optional)

  • Pulse dust collector (optional)

  • Electric control cabinet

  • Supporting platform and auxiliary equipment

03

Features and Advantages

Waste aluminum crushing and sorting process

Thermal Break Aluminum Crusher Features

Reinforced Crusher Structure

The thermal break aluminum crusher is built with a reinforced steel frame and wear-resistant liner plates. The structure is suitable for continuous crushing of thermal break aluminum profiles, aluminum window frames, curtain wall aluminum and other aluminum scrap materials.

High-Speed Hammer Crushing System

The machine uses a high-speed rotor and hammer system to impact, tear and crush bulky aluminum profiles. The hammers, liner plates and bottom grate work together to reduce the material size and prepare it for conveying, screening or downstream separation.

Pivot-Mounted Hammers

The crusher can use pivot-mounted hammers for impact crushing. When hard or unsuitable materials enter the crushing chamber, this hammer structure can help reduce direct impact on the rotor and main shaft.

Wear-Resistant Hammers and Liners

The hammers and liner plates can be made of wear-resistant alloy or high-manganese steel according to the material type and operating conditions. Wear parts can be inspected and replaced based on actual use.

Bottom Grate for Material Discharge

The bottom grate helps discharge properly crushed material from the crushing chamber. The grate opening size can be selected according to the required output size and downstream sorting requirements.

Hydraulic Lid Opening System

The hydraulic lid opening system provides easier access to the crushing chamber for inspection, cleaning, hammer replacement and liner maintenance.

Magnetic Separation Available

After crushing, the material can pass through a magnetic separator to remove ferrous impurities such as screws, iron fittings and other magnetic materials.

Flexible Line Configuration

The crushing line can be configured according to the material type, required capacity, output size and site layout. Available equipment includes:

  • Feeding conveyor

  • Discharge conveyor

  • Magnetic separator

  • Eddy current separator

  • Vibrating screen

  • Dust collection system

  • Control system

04

Technical Specifications

Parameter description diagram for Thermal Break Aluminum Crusher | Broken Bridge Aluminum Recycling Machine | Haoxing Machinery:

Broken Bridge Aluminum Crusher Parameter and Price List
Note: Specifications are for reference only. Actual capacity depends on material type, material form, feeding size, material hardness, moisture content, grate opening and production line configuration.

Custom configurations are available according to material condition, required capacity, output size and site layout. The production line can be equipped with feeding conveyor, thermal break aluminum crusher, discharge conveyor, magnetic separator, optional eddy current separator, optional vibrating screen, pulse dust collector, electric control cabinet and other supporting equipment.

Applications

  • Thermal break aluminum window and door recycling

  • Waste aluminum profile crushing

  • Aluminum window and door frame processing

  • Curtain wall aluminum extrusion recycling

  • Aluminum profile manufacturing offcut recovery

  • Aluminum-plastic composite profile preprocessing

  • Cast aluminum and wrought aluminum scrap crushing

  • Construction aluminum scrap recycling

  • Scrap aluminum preparation for downstream separation and recycling

FAQ

Frequently Asked Questions

Find common questions about scrap metal crushers, shredders, recycling lines, equipment selection, capacity configuration and operation requirements.

QWhat is the capacity of a metal shredder for sale?

A

Typical capacities range from about 1 to 20 tons per hour for medium-sized shredders, while larger industrial models can reach higher capacities depending on material type and configuration.

QCan new energy battery shells be crushed and separated?

A

Yes. Some aluminum or metal battery shell materials can be crushed and separated with suitable equipment. The final process should be designed according to material composition, safety requirements, and recycling goals.

QWhat factors affect the price of a thermal break aluminum crusher?

A

The price is affected by crusher model, motor power, feeding size, required capacity, discharge size, separation system, dust removal configuration, and automation level. A small single crusher costs less than a complete thermal break aluminum recycling line with screening and air separation.

QCan a thermal break aluminum crusher process 3 cm thick aluminum plates?

A

Yes, some heavy-duty thermal break aluminum crushers or twin-shaft shredders can process thick aluminum plates. The final model should be selected according to plate size, thickness, hardness, and capacity requirements.

QWhat model is suitable for a 5-ton-per-hour thermal break aluminum line?

A

A 1600-type machine may be suitable for a 5-ton-per-hour line under certain conditions. The final model should be selected according to material size, profile thickness, feeding method, and separation requirements.

QIs this a production line for thermal break aluminum recycling?

A

Yes. This production line can be used for processing thermal break aluminum materials. The configuration can include crushing, screening, magnetic separation, air separation, and dust removal according to the customer’s requirements.

QCan you provide a detailed parameter sheet for the thermal break aluminum crusher?

A

Yes. A parameter sheet can be provided after confirming the machine model, capacity requirement, feeding size, discharge size, motor power, and separation configuration.

QCan an 800-square-meter workshop support a 2-ton-per-hour thermal break aluminum recycling line?

A

Yes. An 800-square-meter workshop is usually sufficient for a 2-ton-per-hour thermal break aluminum recycling line. The final layout should consider feeding, crushing, separation, dust removal, finished material storage, and maintenance space.

QWhat materials can a thermal break aluminum crusher process?

A

A thermal break aluminum crusher is mainly used for thermal break aluminum profiles, but it can also process aluminum profiles, scrap aluminum sheets, aluminum doors and windows, and similar aluminum materials depending on the configuration.

QWhat capacity can a 2-meter metal crusher reach when processing thermal break aluminum?

A

When processing thermal break aluminum, a 2-meter metal crusher may reach around 10 tons per hour under suitable feeding conditions. The actual capacity depends on profile size, material thickness, feeding speed, and separation configuration.

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