Project Overview
FactorySpotlight:HXPS1600ScrapSteelandIronCrusherCompletedwithChainPlateConveyor–ReadyforDispatchManufacturing Completion OverviewHaoxing Machinery has recently completed the fabrication and assembly of
Factory Spotlight: HXPS1600 Scrap Steel and Iron Crusher Completed with Chain Plate Conveyor – Ready for Dispatch
Manufacturing Completion Overview
Haoxing Machinery has recently completed the fabrication and assembly of a HXPS1600 Scrap Steel Crusher system at our Gongyi manufacturing facility. This heavy-duty hammer mill is configured with a robust chain plate conveyor for infeed handling and is destined for a major ferrous scrap recycling operation. The accompanying photographs capture the finished equipment undergoing final quality inspection prior to packaging and shipment. Built to process tough scrap steel, iron, and mixed ferrous waste, the HXPS1600 delivers high throughput and reliable performance in demanding industrial environments.
Equipment Configuration
| Equipment | Model/Specs | Quantity | Remarks |
|---|---|---|---|
| Chain Plate Conveyor (Infeed) | LB1200×10m, 11kW | 1 unit | Heavy-duty slat conveyor for scrap steel feeding |
| Scrap Steel Crusher | HXPS1600, 280kW | 1 unit | Hammer mill with hydraulic lid opener |
| Discharge Belt Conveyor | B1000×12m, 7.5kW | 1 unit | Transports crushed material to sorting stage |
| Overband Magnetic Separator | CX800, 4kW | 1 unit | Removes ferrous impurities from crushed material |
| Pulse Jet Baghouse Dust Collector | DMC-200, 15kW | 1 unit | Captures airborne dust during crushing |
| Centralized PLC Control Cabinet | Automated | 1 set | One-touch operation and real-time monitoring |
Why Chain Plate Conveyor for Scrap Steel Feeding?
Scrap steel and iron feedstock presents significant handling challenges—heavy impact loads, sharp edges, and irregular shapes. The customer selected the LB1200 chain plate conveyor for its infeed system due to several key advantages:
Impact Resistance: Welded steel slats withstand the repeated impact of heavy scrap steel dropped from loaders or grapples.
Cut and Abrasion Resistance: Unlike rubber belts, chain plates resist cutting and tearing from sharp metal edges.
Consistent Feeding: Positive chain drive ensures reliable, non-slip material transport into the crusher.
Serviceability: Individual slats can be replaced if damaged, reducing downtime and maintenance costs.
Manufacturing Quality and Pre-Dispatch Inspection
Prior to final approval, the HXPS1600 system underwent rigorous factory acceptance testing at our facility. Key inspection items included:
Rotor dynamic balancing verification to ensure smooth, vibration-free operation.
Hydraulic lid opener functional test for ease of maintenance access.
Chain plate conveyor drive synchronization and speed control validation.
Electrical and PLC system I/O checks with simulated load conditions.
The photographs show the completed equipment on the factory floor, with the distinctive orange Haoxing livery clearly visible. All components are now prepared for careful packing and secure transport to the customer's site.
Expected Field Performance
Processing Capacity: Designed to handle 15–20 tons per hour of mixed scrap steel and iron.
Output Size: Adjustable screen grate produces uniform steel granules 5–20 mm with high bulk density.
Material Purity: Integrated magnetic separator removes non-ferrous and non-metallic contaminants.
Operational Efficiency: Automated controls and rugged construction minimize downtime and labor requirements.
Commitment to Quality
This completed HXPS1600 scrap steel crusher system exemplifies Haoxing Machinery's dedication to manufacturing durable, high-performance recycling equipment. From the heavy-duty chain plate infeed to the precision-balanced rotor, every component is engineered for long-term reliability in the toughest scrap processing environments. We look forward to this equipment delivering exceptional value to our customer's ferrous recycling operation.
