Haoxing Machinery has completed final assembly and quality verification of a comprehensive metal crushing and sorting line centered around the powerful HXPS1600 Metal Crusher and an integrated eddy current separator. The complete system, featuring a heavy-duty chain plate conveyor for infeed, has been carefully loaded onto transport vehicles at our Gongyi factory and is now en route to a major recycling facility. These exclusive factory dispatch photographs capture the scale and robust construction of the equipment as it begins its journey to the customer's site.
| Equipment | Model/Specs | Quantity | Remarks |
|---|---|---|---|
| Chain Plate Conveyor (Infeed) | LB1200×10m, 11kW | 1 unit | Heavy-duty slat conveyor for bulky metal scrap |
| Metal Crusher | HXPS1600, 280kW | 1 unit | Hammer mill with hydraulic lid opener |
| Discharge Belt Conveyor | B1000×12m, 7.5kW | 1 unit | Transports crushed mixture to magnetic separator |
| Overband Magnetic Separator | CX800, 4kW | 1 unit | Removes ferrous contaminants from material stream |
| Eddy Current Separator | ECS1000, 7.5kW | 1 unit | Separates non-ferrous metals from non-metallics |
| Vibrating Screen | ZS1020, 3kW | 1 unit | Classifies material by size before eddy current separation |
| Pulse Jet Baghouse Dust Collector | DMC-200, 15kW | 1 unit | Captures airborne dust during crushing |
| Centralized PLC Control Cabinet | Automated | 1 set | Full line synchronization and monitoring |
The customer selected the LB1200 chain plate conveyor for the infeed stage due to the demanding nature of their feedstock, which includes heavy, irregular scrap metal pieces. Key advantages of this choice include:
Extreme Durability: Welded steel slats withstand repeated impact from heavy scrap and resist cutting from sharp metal edges.
Consistent Feeding: Positive chain drive ensures reliable, non-slip material transport into the crusher, maintaining steady throughput.
Low Maintenance: Individual slats can be replaced independently if damaged, minimizing downtime.
High Load Capacity: Capable of handling surge loads when material is dumped directly from a loader or grapple.
Prior to dispatch, the entire HXPS1600 metal crusher and eddy current separator line underwent rigorous factory acceptance testing. Verification steps included:
Rotor dynamic balancing test for the HXPS1600 crusher to ensure vibration-free operation.
Hydraulic lid opener functional check for easy maintenance access.
Eddy current separator rotor speed calibration and magnetic field verification.
Chain plate conveyor drive synchronization and safety interlock testing.
Full PLC system I/O verification under simulated load conditions.
The photographs show the equipment securely fastened to flatbed trailers with protective coverings applied to critical components. The distinctive Haoxing orange finish reflects our commitment to industrial-grade durability.
Processing Capacity: The line is designed to handle 15–20 tons per hour of mixed metal scrap, including steel, aluminum, copper, and mixed non-ferrous materials.
Crushing Output: Adjustable screen grate on the HXPS1600 produces uniform granules 5–20 mm in size with high bulk density.
Separation Purity: The combination of magnetic and eddy current separation achieves non-ferrous metal recovery rates of up to 99%, delivering clean, furnace-ready aluminum and copper fractions.
Operational Efficiency: Fully automated controls minimize manual intervention, requiring only 2–3 operators for supervision.
This shipment of the HXPS1600 metal crusher line with eddy current separator demonstrates Haoxing Machinery's ability to deliver complete, integrated recycling systems. From heavy-duty chain plate feeding to precision non-ferrous separation, every component is engineered for reliability and long-term performance. We look forward to this line contributing to our customer's operational success and profitability in the scrap metal recycling industry.
This article was edited by Liu Peipei from the Promotion Department of the Gongyi Haoxing Machinery Factory Online Department, based on actual tests conducted on 2026-04-22. If quoted, please indicate the source.
