Thermal Break Aluminum Pulverizer
Applicable Materials：Waste thermal break aluminum profiles, aluminum window/door frames, scrap aluminum extrusions, cast aluminum, aluminum sheet offcuts, scrap aluminum alloys, aluminum-plastic composites, and other mixed aluminum/non-metallic waste..
Haoxing Machinery's Thermal Break Aluminum Pulverizer is a specialized hammer mill designed for the efficient size reduction and aluminum-plastic separation of waste thermal break aluminum profiles, scrap aluminum alloys, extrusions, and cast aluminum. Utilizing high-speed rotating hammers made of high-manganese alloy steel, the machine pulverizes material into fine granules while simultaneously liberating aluminum from attached plastics, rubber, and other non-metallic materials. The crushed mixture then undergoes magnetic separation and eddy current separation, yielding clean, high-purity aluminum granules ready for smelting or resale. This equipment is the core of any profitable thermal break aluminum recycling operation.
Applications
Thermal break aluminum window/door recycling facilities.
Feedstock pre-processing for secondary aluminum smelters.
Recovery of offcuts from aluminum profile manufacturing.
Aluminum-plastic composite sorting and recovery.
Core processing stage in complete scrap aluminum recycling lines.
hxps1600 Broken Bridge Aluminum Crusher Production Line Operation Video：
hxps1400 broken bridge aluminum crusher and complete production line equipment operation video：
Working Principle:
Material is fed into the crushing chamber where a high-speed rotor with hammers delivers powerful impact and grinding forces. Repeated striking against hammers and liners reduces the aluminum profiles to small granules, causing the plastic thermal breaks and rubber seals to detach naturally due to differing physical properties. Properly sized granules pass through a bottom screen for downstream sorting.
Process Flow:
The complete thermal break aluminum pulverizing line integrates crushing, conveying, sorting, and dust collection:
Pulverizing: Waste thermal break aluminum is fed into the Pulverizer and reduced to a mixture of aluminum granules and plastic fragments, discharged via conveyor.
Magnetic Separation: The mixture passes through a Magnetic Separator, which removes ferrous contaminants (screws, iron fittings).
Eddy Current Separation: The non-ferrous fraction enters an Eddy Current Separator, where high-frequency magnetic fields repel aluminum granules away from non-conductive plastics and rubber, achieving clean separation.
Dust Collection: A pulse dust collector captures airborne particulates, ensuring a clean and compliant working environment.
Green Physical Separation, No Secondary Pollution
The process relies solely on physical crushing and separation—no chemicals, no incineration—meeting stringent environmental standards.Robust & Durable Construction
The main housing is welded from 25mm - 30mm high-strength steel plate and stress-relieved to prevent deformation. Interior high-manganese cast steel liners provide exceptional impact and wear resistance.High-Strength Components, Easy Maintenance
The main shaft is forged, precision-machined, and heat-treated for high torque capacity. Hammers are cast from high-manganese alloy steel for superior wear life. A hydraulic lid opener allows quick access for maintenance and hammer replacement.High Automation, Reduced Labor Costs
The entire line is controlled by a PLC automation system, minimizing manual intervention. Operation is straightforward, requiring minimal training.Clean Separation, High Profitability
The pulverizer delivers precise particle sizing and thorough aluminum-plastic liberation. Sorted aluminum granules are high-purity, transport-efficient, and command premium market value.Customizable Design & Layout
Haoxing provides integrated site layout design to optimize production flow. Custom equipment specifications are available upon request.
Parameter description diagram for Thermal Break Aluminum Pulverizer：
| Model | Main Motor Power (kW) | Hammer Qty | Feed Opening (mm) | Output Size (mm) | Capacity (t/h) | Sorting System | Weight (t) |
|---|---|---|---|---|---|---|---|
| HX-DL600 | 22 - 30 | 16 | 600 x 500 | 5 - 20 | 1 - 3 | Magnetic + ECS | 3.5 |
| HX-DL800 | 37 - 45 | 24 | 800 x 600 | 5 - 20 | 3 - 5 | Magnetic + ECS | 5.5 |
| HX-DL1000 | 55 - 75 | 32 | 1000 x 800 | 5 - 20 | 5 - 8 | Magnetic + ECS | 8.5 |
| HX-DL1300 | 90 - 110 | 48 | 1300 x 1000 | 5 - 20 | 8 - 12 | Magnetic + ECS | 12.0 |
| HX-DL1600 | 132 - 160 | 64 | 1600 x 1200 | 5 - 20 | 12 - 18 | Magnetic + ECS | 18.0 |
*Note: Specifications are for reference only. Actual capacity depends on material form, hardness, and output size. For detailed pricing, site planning, and investment consultation, please call +86 13592521219.*
With nearly two decades of experience, Haoxing Machinery prioritizes equipment quality and customer productivity. We continuously refine our technology based on user feedback, earning the trust of clients across China and beyond. We offer comprehensive services including process design, on-site trial testing, installation and commissioning, operator training, and after-sales support. For inquiries, please contact us at +86 13592521219.
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