Thermal Break Aluminum Pulverizer

Applicable Materials: Waste thermal break aluminum profiles, aluminum window/door frames, scrap aluminum extrusions, cast aluminum, aluminum sheet offcuts, scrap aluminum alloys, aluminum-plastic composites, and other mixed aluminum/non-metallic waste.

Product Parameters

Key technical information for quick evaluation.

Power
30kW-450kW(View Specs)
Production Capacity
0.8t/h-15t/h(View Specs)
Output Size
20mm-100mm(Screen Customization Available)
Production Line Composition
Main pulverizer, feeding conveyor, discharge conveyor, motor, power distribution cabinet, working platform, magnetic separator, optional eddy current separator, optional vibrating screen, optional twin shaft shredder, optional pulse dust collector and PLC control system.
Reference Price
(Price varies by model. See specs or call.)
Product Details

Thermal Break Aluminum Pulverizer

Review the equipment introduction, working principle, advantages and technical specifications in one clear page.

01

Equipment Introduction

Thermal Break Aluminum Pulverizer

Haoxing Machinery's Thermal Break Aluminum Pulverizer is a hammer mill type crushing machine used for processing waste thermal break aluminum profiles, aluminum window and door frames, aluminum-plastic composite profiles, scrap aluminum alloys, aluminum extrusions and similar recyclable aluminum materials.

The machine uses a high-speed rotor and hammer assembly to impact, tear and crush thermal break aluminum materials inside the crushing chamber. During crushing, aluminum profiles are broken into smaller pieces, and plastic strips, rubber seals and other attached materials are loosened for further separation.

The crushed material can be conveyed to magnetic separation and eddy current separation equipment. Ferrous impurities such as screws, iron fittings and hinges can be removed by magnetic separator, while aluminum can be separated from plastic, rubber and other non-metallic materials by eddy current separator according to the recycling process.

The main machine usually consists of crusher housing, rotor system, hammer assembly, wear-resistant liner plates, screen grate, feeding device, discharge system, drive system and electric control system. A complete production line can include feeding conveyor, discharge conveyor, magnetic separator, eddy current separator, optional vibrating screen, optional pulse dust collector and supporting platform.

The thermal break aluminum pulverizer is commonly used in thermal break aluminum recycling plants, aluminum profile recycling sites, aluminum-plastic composite material sorting lines, secondary aluminum recycling projects and complete scrap aluminum recovery production lines.

02

Working Principle

Scrap Aluminum Crushing and Sorting Production Line

Thermal Break Aluminum Pulverizing and Sorting Process

The thermal break aluminum pulverizer is a hammer mill crusher used for processing waste thermal break aluminum profiles, aluminum window and door frames, aluminum-plastic composite profiles and similar scrap aluminum materials.

Feeding and Pulverizing

During operation, the material is fed into the crushing chamber by a conveyor or feeding device. The high-speed rotor drives the hammers to repeatedly impact, tear and crush the material. The material is also rubbed and squeezed between the hammers, liner plates and screen grate, helping separate aluminum from plastic strips, rubber seals and other attached materials.

Output Size Control

The screen grate at the bottom of the machine helps control the output size. Materials smaller than the screen openings are discharged from the machine, while larger pieces remain in the crushing chamber until they reach the required size.

Magnetic and Eddy Current Separation

After crushing, the material can be conveyed to a magnetic separator to remove ferrous impurities such as screws, iron fittings, hinges and handles. The remaining material can then enter an eddy current separator, where conductive non-ferrous metals such as aluminum are separated from non-metallic materials such as plastic and rubber.

Dust Collection

A pulse dust collector can be configured according to the material condition and site layout. It helps collect dust and fine particles generated during crushing, conveying and sorting.

Thermal Break Aluminum Pulverizing and Sorting Line Configuration

A complete thermal break aluminum pulverizing and sorting line can include:

  • Thermal break aluminum pulverizer main unit

  • Feeding conveyor

  • Discharge conveyor

  • Magnetic separator

  • Eddy current separator

  • Pulse dust collector (optional)

  • Vibrating screen (optional)

  • Electric control cabinet

  • Supporting platform and auxiliary equipment

03

Features and Advantages

Broken Bridge Aluminum Crusher Crushing and Screening Flowchart

Thermal Break Aluminum Pulverizer Features

Hammer Mill Pulverizing Structure

The thermal break aluminum pulverizer uses a high-speed rotor and hammer system to crush thermal break aluminum profiles, aluminum window frames, aluminum-plastic composite materials and other scrap aluminum materials.

Preparation for Aluminum and Plastic Separation

During crushing, the hammers and liners break the aluminum profiles and loosen plastic strips, rubber seals and other non-metallic materials from the aluminum structure. The crushed material can then be sent to magnetic separation and eddy current separation for further sorting.

Wear-Resistant Hammers and Liners

The hammers and liner plates can be made of wear-resistant alloy or high-manganese steel according to the material type and operating conditions. Wear parts can be inspected and replaced based on actual use.

Screen-Controlled Output Size

The bottom screen grate can be selected according to the required output size. Different screen openings are available for different thermal break aluminum materials and downstream separation requirements.

Magnetic Separation Available

After crushing, the material can pass through a magnetic separator to remove ferrous impurities such as screws, iron fittings and other magnetic materials.

Eddy Current Separation Available

An eddy current separator can be installed after magnetic separation. It helps separate aluminum from plastic, rubber and other non-metallic materials according to particle size and material composition.

Optional Dust Collection

A pulse dust collector can be configured according to the material condition and site layout. It helps collect dust and fine particles generated during crushing and conveying.

Customizable Line Configuration

The production line can be customized according to the material type, required capacity, output size and site layout. Available customization options include:

  • Feeding method

  • Pulverizer model

  • Motor power

  • Screen opening

  • Conveyor layout

  • Magnetic separator

  • Eddy current separator

  • Dust collection system

  • Control system

04

Technical Specifications

Parameter description diagram for Thermal Break Aluminum Pulverizer for Aluminum and Plastic Separation| Haoxing Machinery:

Broken Bridge Aluminum Crusher Parameters and Price List

Note: Specifications are for reference only. Actual capacity depends on material type, material form, feeding size, material hardness, moisture content, screen opening and production line configuration.

Custom configurations are available according to material condition, required capacity, output size and site layout. The line can be equipped with feeding conveyor, thermal break aluminum pulverizer, discharge conveyor, magnetic separator, eddy current separator, optional vibrating screen, pulse dust collector, electric control cabinet and other supporting equipment.

Applications

  • Thermal break aluminum window and door recycling

  • Aluminum-plastic composite profile processing

  • Waste aluminum profile recycling

  • Aluminum window and door frame processing

  • Aluminum profile manufacturing offcut recovery

  • Scrap aluminum sorting and recovery

  • Secondary aluminum recycling preparation

  • Complete scrap aluminum recycling lines

  • Construction and demolition aluminum scrap processing

FAQ

Frequently Asked Questions

Find common questions about scrap metal crushers, shredders, recycling lines, equipment selection, capacity configuration and operation requirements.

QWhat information is needed before quotation?

A

Before quotation, customers can provide raw material photos or videos, maximum feeding size, profile thickness, impurity condition, required hourly capacity, final discharge size, installation site size, power supply, and whether a complete recycling line is needed. This information helps recommend a more suitable thermal break aluminum pulverizer solution.

QHow can I improve the recycling value of thermal break aluminum scrap?

A

To improve recycling value, thermal break aluminum scrap should be crushed, screened, and separated properly to reduce plastic, rubber, iron, glass, and dust impurities. A well-designed thermal break aluminum recycling line can improve material cleanliness, increase aluminum purity, and make the recycled aluminum more suitable for remelting or further processing.

QCan this machine be used in a complete thermal break aluminum recycling line?

A

Yes. A thermal break aluminum pulverizer can be used as part of a complete recycling line with feeding conveyors, crushing equipment, discharge conveyors, magnetic separation, air separation, eddy current separation, screening equipment, dust removal systems, and electric control cabinets. The final configuration can be customized according to material type, site layout, capacity requirement, and recovery target.

QCan a thermal break aluminum pulverizer remove iron screws and other impurities?

A

The pulverizer mainly reduces the material size. To remove iron screws and other impurities, the production line can be equipped with magnetic separators, screening equipment, air separation systems, eddy current separators, and dust collection equipment. A proper separation system can improve aluminum purity and recycling value.

QWhat final discharge size can be obtained after pulverizing thermal break aluminum?

A

The final discharge size depends on the pulverizer model, screen opening, cutter or hammer structure, feeding size, and customer recycling requirements. The machine can be configured to produce suitable aluminum pieces for sorting, storage, transportation, furnace feeding, or further separation.

QHow do I choose a suitable thermal break aluminum pulverizer model?

A

The suitable model depends on material length, profile thickness, feeding size, impurity content, required capacity, discharge size, feeding method, power supply, and separation requirements. Customers can provide material photos, videos, profile dimensions, and expected output capacity, and we can recommend a suitable machine model and production line configuration.

QWhat is the main purpose of crushing thermal break aluminum?

A

The main purpose of crushing thermal break aluminum is to reduce long and irregular profiles into smaller pieces, release aluminum from plastic strips and other impurities, and prepare the material for screening, separation, transportation, melting, and recycling.

QCan thermal break aluminum profiles with plastic strips be processed?

A

Yes. Thermal break aluminum profiles with plastic strips can be processed by a suitable pulverizer or crushing line. Since this material contains both aluminum and non-metal materials, separation equipment such as magnetic separators, air separators, screens, or eddy current separators may be needed to improve final material purity.

QWhat materials can a thermal break aluminum pulverizer process?

A

A thermal break aluminum pulverizer can process thermal break aluminum profiles, broken bridge aluminum, aluminum door and window frames, aluminum alloy profiles, industrial aluminum extrusion scrap, aluminum strips, and mixed aluminum profile waste. If the material contains plastic strips, rubber, screws, glass, or iron impurities, suitable separation equipment can be added.

QWhat is a thermal break aluminum pulverizer used for?

A

A thermal break aluminum pulverizer is used to crush and process waste thermal break aluminum profiles, broken bridge aluminum doors and windows, aluminum frames, and aluminum profile scrap. After pulverizing, the material becomes easier to separate, transport, store, melt, and recycle.

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