AC recycling crusher
Applicable Materials：Waste air conditioner housings, outdoor AC units, automotive radiators, heat exchangers, water heater tanks, refrigerator compressor housings, motor rotors, copper-aluminum composite scrap, and other mixed metal/plastic waste..
Air conditioner casing water tank crusher main machine structure
Haoxing Machinery's AC Housing & Radiator Crusher, also known as the Copper-Aluminum Radiator Crusher or AC Recycling Crusher, is a fully automated hammer mill and multi-stage separation line designed for processing waste air conditioner housings, outdoor units, automotive radiators, heat exchangers, and water heaters. These materials contain valuable copper, aluminum, iron, and plastics. The system integrates hammer crushing, magnetic separation, eddy current separation, and air classification to thoroughly liberate and separate these components. Compared to manual dismantling, this automated line significantly reduces labor costs, achieves separation purity of over 99%, and limits material loss to just 2% - 3%. It is a high-ROI solution for the refrigeration and radiator recycling industry.
Applications
AC and refrigerator dismantling and recycling facilities.
Automotive radiator and heat exchanger recovery.
Water heater and home appliance dismantling plants.
Scrap metal sorting and processing centers.
Resource recovery and recycling bases.
hxps1600 air conditioner casing water tank crusher and supporting equipment operation video：
HXPS1600 Air Conditioner Housing Water Tank Crusher Manufacturer Shipping Video Display：
Air conditioner water tank casing material
Line Configuration & Process Flow
Core Line Components:
AC Radiator Crusher (Main Unit)
Infeed Conveyor
Belt Conveyors (Multiple)
Magnetic Separator
Eddy Current Separator
Vibrating Screen
Air Classifier
Pulse Baghouse Dust Collector
Centralized PLC Control Cabinet
Process Flow:
Crushing: Waste AC housings and radiators are fed into the crusher. High-speed high-manganese steel hammers impact and shatter the material into small, mixed fragments.
Magnetic Separation: The crushed mixture passes under a high-intensity magnetic drum separator, which extracts ferrous metals (iron, steel) for separate collection.
Eddy Current Separation: The non-ferrous fraction enters an Eddy Current Separator, where alternating magnetic fields eject non-ferrous metals (copper, aluminum) away from non-conductive plastics and rubber.
Air Classification & Screening: A vibrating screen and air classifier remove lightweight impurities and dust, ensuring high purity of recovered copper and aluminum.
Dust Collection: A pulse baghouse dust collector captures airborne particulates, maintaining a clean and compliant work environment.
The entire line is PLC-controlled and requires only three operators for normal production.
Air Conditioner Casing and Water Tank Crusher Processing Flow
High Automation, Low Labor Cost
Fully automated PLC control from feeding to sorting. Requires only three operators, reducing processing costs by over 50% compared to manual dismantling.High Separation Purity, Minimal Material Loss
Achieves separation purity of ≥ 99% for copper, aluminum, iron, and plastics. Material loss is only 2% - 3%, far lower than manual methods.Mechanical Separation, Unlimited by Labor
Stable, reliable operation independent of worker skill or availability, ensuring consistent throughput and higher profit potential.Environmentally Friendly, No Secondary Pollution
Pure physical crushing and sorting—no chemicals, no incineration. Integrated dust collection ensures compliance with environmental standards.Simple Structure, Stable Operation
Compact, rational layout with durable high-manganese steel hammers and wear liners. PLC control ensures coordinated, reliable performance.High ROI, Wide Application Range
Processes AC units, radiators, water heaters, and other copper-aluminum-iron-plastic composites. High material recovery value and cost-effective equipment investment.
Parameter description diagram for AC recycling crusher：
| Model | Main Motor Power (kW) | Hammer Qty | Feed Opening (mm) | Capacity (t/h) | Separation Purity | Sorting Systems | Total Power (kW) |
|---|---|---|---|---|---|---|---|
| HX-KT600 | 22 - 30 | 16 | 600 x 500 | 0.5 - 1.5 | ≥ 99% | Magnetic + ECS + Air | 45 - 60 |
| HX-KT800 | 37 - 45 | 24 | 800 x 600 | 1.5 - 3.0 | ≥ 99% | Magnetic + ECS + Air | 65 - 85 |
| HX-KT1000 | 55 - 75 | 32 | 1000 x 800 | 3.0 - 5.0 | ≥ 99% | Magnetic + ECS + Air | 90 - 120 |
| HX-KT1300 | 90 - 110 | 48 | 1300 x 1000 | 5.0 - 8.0 | ≥ 99% | Magnetic + ECS + Air | 130 - 160 |
| HX-KT1600 | 132 - 160 | 64 | 1600 x 1200 | 8.0 - 12.0 | ≥ 99% | Magnetic + ECS + Air | 180 - 220 |
*Note: Specifications are for reference only. Actual capacity depends on material type, form, and contamination level. Custom configurations available upon request. For inquiries, call +86 13592521219.*
Haoxing Machinery provides comprehensive services from equipment selection and line design to installation, commissioning, and operator training. For more information, please call +86 13592521219. We are dedicated to serving you
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