Single Shaft Shredder Working Process
Material Inspection and Preparation
Feed material should be inspected before shredding. Heavy metal parts, tools, bolts, batteries, sealed containers, pressure vessels, flammable items and unidentified hazardous materials must be removed or handled separately.
The material dimensions, wall thickness, hardness and bulk density should remain within the processing limits of the selected rotor and hydraulic pushing system.
Material Feeding
Prepared material is loaded into the shredding chamber by a conveyor, loader or another suitable feeding device. The chamber dimensions and feeding method should be selected according to the maximum material size and required capacity.
Hydraulic Material Pushing
A hydraulic pusher moves the material toward the rotating cutter shaft at a controlled rate. The pushing pressure and movement sequence can be adjusted according to the material resistance and rotor load.
When the rotor load increases, the control system can pause or retract the pusher to reduce excessive pressure on the cutting system.
Rotor Cutting
The single rotor carries replaceable knives that rotate past stationary knives mounted inside the shredding chamber. The material is repeatedly cut and sheared between the moving and stationary cutting edges.
Screen-Controlled Discharge
Material that meets the selected bottom screen opening is discharged from the shredder. Oversized pieces remain inside the chamber and continue to be cut until they can pass through the screen.
The final output depends on the screen opening, rotor knife arrangement, stationary knife clearance, rotor speed, material toughness and feeding condition.
Material Discharge
The shredded output falls onto a discharge conveyor or into a collection area. It can then be transferred to screening, magnetic separation, washing, granulation or another downstream recycling process.
Overload Protection
The control system monitors the rotor load and can stop or reverse the cutter shaft when excessive resistance or a material jam is detected.
The hydraulic pusher can retract to release pressure and allow the rotor to clear the obstruction. This protection does not replace material inspection before feeding.
Optional Dust and Liquid Collection
Dust collection can be configured around the feeding and discharge points when processing dry or dusty material. A liquid collection system may be considered when the feed contains residual water or other suitable non-hazardous liquid.
Applications
Size reduction of plastic lumps and injection molding waste
Shredding of plastic pallets, crates, drums and thick-walled pipes
Processing of wood boards, wooden pallets and packaging waste
Preparation of selected rubber products for downstream recycling
Controlled shredding of paper cores, cardboard and production offcuts
Size reduction of suitable industrial recycling materials before screening or granulation