Crushing Effect – What You Get After Processing

Real project photos covering the full process of scrap steel and aluminum crushing and sorting lines — from factory shipment, material crushing trials, and workshop production to on-site installation. The equipment handles a wide range of scrap metals including UBC, car shells (ELV), aluminum profiles, cast aluminum scrap, scrap copper cable, aluminum wheels, and more. Every machine is rigorously tested before delivery — built to run reliably for customers worldwide.

Project Overview

Project Summary

A real customer case (Fujian, China, put into operation in March 2018) proves that our complete tyre recycling line produces three clean output streams, maximizing your profit from scrap tyres.1. Rubber Granules (Main Product)Size: 5 – 30 mm (sieve adjustable)Uniformity: ≥95% within target rangeRe

Crushing Effect – What You Get After Processing
Crushing Effect – What You Get After Processing

A real customer case (Fujian, China, put into operation in March 2018) proves that our complete tyre recycling line produces three clean output streams, maximizing your profit from scrap tyres.


1. Rubber Granules (Main Product)

Size: 5 – 30 mm (sieve adjustable)

Uniformity: ≥95% within target range

Residual steel: <0.5%

Residual fiber: <2%

Applications: Sports tracks, rubber flooring, waterproofing membranes, rubber powder, TDF (tyre-derived fuel)

Crushing Effect – What You Get After Processing

2. Recovered Steel Wire (By-product)

Separation purity: ≥99.5% (almost no rubber coating)

Form: Clean steel wire bales or short steel strands

Applications: Sold to steel mills, steel shot producers, counterweight material


3. Fiber (By-product)

Separation rate: ≥98%

Condition: Loose, no rubber adhesion

Applications: Light filler, auxiliary fuel for RDF plants

Key Effect Parameters (Measured from actual production)

Parameter Value

Granule size range 5 – 30 mm (adjustable)

Sieve passing rate >98%

Steel separation rate ≥99.5%

Fiber separation rate ≥98%

Output per shift (8h) 12 – 20 tons

Final product moisture<3% (after air separation)


Related Equipment

Equipment Used In Similar Recycling Projects

Core machines for scrap metal crushing, shredding and non-ferrous metal separation.

FAQ

Common Questions About This Case

Frequently asked questions about scrap metal recycling equipment and project configuration.

What materials can this recycling line process?

The line can process scrap steel, aluminum, car shell, light metal and mixed metal materials.

Can the system separate aluminum from mixed scrap?

Yes. Eddy current separator can recover non-ferrous metals such as aluminum and copper.

Can HX Machinery customize the equipment layout?

Yes. The production line can be customized according to material type, capacity and output size.

Is this template suitable for different case pages?

Yes. This layout can be used for shipment site, factory production, installation site and crushing test pages.

Need A Customized Metal Recycling Solution?

Contact HX Machinery for scrap metal crusher, shredder, eddy current separator and complete recycling production line.

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haoxingmachinery@foxmail.com
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