Aluminum Alloy Crusher

Applicable Materials: Prepared aluminum alloy sheets, extrusion offcuts, pre-cut profile sections, wrought aluminum scrap, selected cast aluminum parts, empty aluminum containers and mixed aluminum manufacturing waste within the crusher feeding limits.

Product Parameters

Key technical information for quick evaluation.

Power
30kW-200kW(View Specs)
Production Capacity
0.8t/h-15t/h(View Specs)
Output Size
20mm-100mm(Screen Customization Available)
Production Line Composition
Aluminum alloy crusher main unit, high-speed rotor, hammer assembly, wear-resistant liner plates, screen grate, drive motor, feeding and discharge connections, electric control cabinet and safety protection device. Optional equipment includes feeding and discharge conveyors, scrap aluminum shredder, magnetic separator, screening equipment, material spreading device, eddy current separator, airflow separator, manual sorting platform and dust collection system.
Reference Price
(Price varies by model. See specs or call.)
Product Details

Aluminum Alloy Crusher

Review the equipment introduction, working principle, advantages and technical specifications in one clear page.

01

Equipment Introduction

Aluminum Alloy Crusher

The aluminum alloy crusher is a high-speed hammer crushing machine used to reduce prepared aluminum alloy scrap into smaller, screen-controlled pieces for conveying, sorting, storage and further recycling.

Typical materials include aluminum alloy sheets, extrusion offcuts, pre-cut profile sections, suitable wrought aluminum scrap, selected cast aluminum parts, empty aluminum containers and mixed aluminum manufacturing waste that meets the crusher feeding requirements.

A high-speed rotor drives the hammers to repeatedly impact, deform and break the aluminum scrap inside the crushing chamber. The hammers, liner plates and screen grate work together to reduce the material, while the selected screen opening helps control the discharge size.

Properly sized aluminum scrap may enter the crusher directly. Long profiles, complete window frames, bundled material and bulky aluminum components may first require pre-cutting or primary size reduction by a scrap aluminum shredder.

Large and thick cast aluminum components may require initial processing by a cast aluminum crusher or separate dismantling before entering a finer aluminum alloy crushing stage.

After crushing, a magnetic separator can recover exposed screws, steel inserts, hinges and other ferrous components from the aluminum-rich material stream.

After ferrous metal removal, screening and suitable material preparation, an eddy current separator may recover conductive non-ferrous metals from an appropriate non-metallic material stream.

An eddy current separator does not normally separate different aluminum alloy grades or divide mixed aluminum, copper and zinc into individual high-purity products. Additional sensor-based sorting, density separation or manual sorting may be required when separate metal grades are needed.

The aluminum alloy crusher can operate as an individual machine or form part of an aluminum recycling line with controlled feeding, optional primary shredding, magnetic separation, screening, airflow sorting, dust collection and centralized control.

The final configuration depends on the aluminum scrap type, maximum dimensions, material thickness, alloy composition, attached components, required capacity, expected output size and downstream recovery objective.

02

Working Principle

Detailed process of crushing, sorting, and dust removal for aluminum alloy crusher

Aluminum Alloy Crushing Process

Material Inspection and Preparation

Aluminum alloy scrap should be inspected before crushing. Glass, batteries, sealed components, residual oil, large steel attachments and other unsuitable materials should be removed or handled separately.

The incoming material dimensions, thickness, alloy type and attached components must remain within the feeding limits of the selected crusher.

Controlled Feeding

Prepared aluminum alloy scrap is transferred into the crushing chamber by a conveyor or suitable feeding device. The feeding rate should match the material dimensions, bulk density and crusher load.

Long, bundled or oversized material may require pre-cutting or primary shredding before hammer crushing.

Hammer Crushing

A high-speed rotor drives the hammers to repeatedly impact, deform and break the material inside the crushing chamber. Friction and compression between the hammers, liner plates and screen grate further reduce the aluminum alloy scrap.

Screen-Controlled Discharge

Material that meets the selected screen opening is discharged from the crusher, while oversized pieces remain inside for further crushing.

The actual output depends on the incoming material, hammer configuration, screen opening, feeding rate and aluminum scrap structure.

Magnetic Separation

After crushing, magnetic separation can recover exposed screws, steel inserts, hinges and other ferrous components from the aluminum-rich material stream.

Optional Screening and Material Spreading

Screening can classify different particle-size fractions and remove excessive fines. Material spreading equipment may provide more uniform feeding before subsequent sorting.

Optional Eddy Current Separation

After ferrous metal removal and suitable preparation, eddy current separation may recover conductive non-ferrous metals from appropriate non-conductive residues.

The equipment does not normally identify or separate different aluminum alloy grades. Sensor-based sorting or other specialized equipment may be required when alloy-grade separation is needed.

Optional Airflow Sorting and Dust Collection

Airflow sorting may help remove protective film, loose plastic, rubber, foam and other lightweight impurities when the material condition is suitable.

Dust collection can be configured around the crusher, screening equipment and conveyor transfer points according to the contamination level and workshop requirements.

03

Features and Advantages

Scrap Aluminum Crushing and Sorting Production Line

Aluminum Alloy Crusher Features

Heavy-Duty Hammer Crushing Structure

The aluminum alloy crusher uses a high-speed rotor and hammer system to crush aluminum alloy scrap, cast aluminum parts, aluminum profiles, aluminum sheets and other recyclable aluminum materials.

Wear-Resistant Hammers

The hammers can be made of wear-resistant alloy materials according to the material type and production requirements. The hammer structure and material can be selected according to the aluminum scrap hardness, feeding size and output requirements.

Reinforced Crusher Housing

The machine body is built with a reinforced steel structure and wear-resistant liner plates. It is suitable for the continuous crushing of aluminum alloy scrap and other lightweight non-ferrous metal materials.

Screen-Controlled Output Size

The bottom screen grate can be selected according to the required output size. Different screen openings are available for different materials and downstream sorting requirements.

Magnetic Separation Available

After crushing, the material can pass through a magnetic separator to remove ferrous impurities such as iron screws, steel parts and other magnetic materials. This prepares the aluminum material for further sorting.

Optional Eddy Current Separation

An eddy current separator can be installed after magnetic separation. It helps separate aluminum and other conductive non-ferrous metals from non-metallic materials according to material composition and particle size.

Optional Dust Collection

A pulse dust collector can be added according to the material condition and site layout. It helps collect dust and fine particles generated during crushing and conveying.

Customizable Production Line

The production line can be customized according to the material type, required capacity, output size and site layout. Available customization options include:

  • Feeding method

  • Crusher model

  • Motor power

  • Screen opening

  • Conveyor layout

  • Magnetic separator

  • Eddy current separator

  • Dust collection system

  • Control system

04

Technical Specifications

Parameter description diagram for Aluminum Alloy Crusher | Mixed Aluminum Scrap Crushing Machine | Haoxing Machinery:

Aluminum Alloy Crusher Parameters and Price List

Note: Specifications are for reference only. Actual capacity depends on material type, material hardness, feeding size, material form, moisture content, screen opening and production line configuration.

Custom configurations are available according to material condition, required capacity, output size and site layout. The production line can be equipped with feeding conveyor, aluminum alloy crusher, discharge conveyor, magnetic separator, optional eddy current separator, pulse dust collector, vibrating feeder, electric control cabinet and other supporting equipment.

Applications

  • Aluminum alloy scrap recycling

  • Cast aluminum parts crushing

  • Aluminum profile recycling

  • Aluminum window and door frame processing

  • Machinery aluminum recycling

  • Aluminum sheet and offcut processing

  • Used beverage can and aluminum can recovery

  • Thermal break aluminum preprocessing

  • Aluminum component recovery from end-of-life vehicles and appliance dismantling

  • Scrap aluminum preparation for sorting, storage and downstream recycling

FAQ

Frequently Asked Questions

Find common questions about scrap metal crushers, shredders, recycling lines, equipment selection, capacity configuration and operation requirements.

QHow do I choose a suitable aluminum alloy crusher model?

A

The suitable model depends on aluminum alloy type, feeding size, material thickness, hourly capacity, discharge size, motor power, power supply, and separation requirements. Customers can provide material photos, videos, size information, and expected capacity, and we can recommend a suitable aluminum alloy crushing and recycling solution.

QWhat final discharge size can be obtained after crushing aluminum alloy scrap?

A

The final discharge size depends on the crusher model, screen opening, hammer or blade structure, feeding size, material thickness, and recycling requirements. The machine can be configured to produce suitable aluminum alloy pieces for sorting, transportation, storage, remelting, or further separation.

QCan an aluminum alloy crusher be used in a complete recycling line?

A

Yes. An aluminum alloy crusher can be used in a complete recycling line with feeding conveyors, crushing equipment, discharge conveyors, magnetic separators, eddy current separators, air separation equipment, dust removal systems, and electric control cabinets. The final configuration can be customized according to material type, capacity requirement, site layout, and recovery target.

QWhat materials can an aluminum alloy crusher process?

A

An aluminum alloy crusher can process various aluminum alloy scrap materials, such as aluminum profiles, aluminum sheets, aluminum castings, aluminum alloy parts, machine aluminum scrap, aluminum wheels, and mixed non-ferrous metal scrap. If the material contains iron, plastic, rubber, or other impurities, suitable separation equipment can be added.

QWhat is a scrap metal shredder used for?

A

A scrap metal shredder is used to reduce the size of recyclable metal materials such as car body shells, steel drums, light scrap steel, aluminum scrap, and mixed metal waste for easier sorting, transportation, and recycling.

QWhat is the capacity of a 2000-type aluminum alloy crusher?

A

The capacity of a 2000-type aluminum alloy crusher can reach around 15,000 kg per hour under suitable material and feeding conditions. Actual output depends on material size, hardness, feeding method, and discharge requirements.

QWhat motor power is needed for 3 to 10 tons per hour?

A

The required motor power depends on material type, feeding size, machine model, and output requirements. A 22 kW motor may be suitable for some small applications, while larger production lines require higher power.

QHow clean is the separation of aluminum and plastic?

A

The separation effect depends on material composition, particle size, equipment configuration, and process design. A suitable crushing and separation system can achieve good aluminum and plastic separation performance.

QWhat are the common applications of recycled aluminum alloy?

A

Recycled aluminum alloy can be used for remelting, casting, aluminum products, mechanical parts, and other industrial applications. The final use depends on material purity, alloy type, and processing requirements.

QHow much does an aluminum alloy crusher cost, and does it need more motor power?

A

The price depends on machine model, capacity, feeding size, discharge size, motor power, wear-part material, and separation configuration. Small single machines cost less than complete automatic lines, but the final quotation should be based on actual material and output requirements.

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