Machine Aluminum Crusher

Applicable Materials: Prepared machinery aluminum parts, engine housings, motor housings, transmission housings, gearbox housings, aluminum alloy wheels, die-cast aluminum parts and other suitable cast aluminum components within the crusher feeding limits.

Product Parameters

Key technical information for quick evaluation.

Power
30kW-450kW(View Specs)
Production Capacity
0.8t/h-15t/h(View Specs)
Output Size
20mm-100mm(Screen Customization Available)
Production Line Composition
Machine aluminum crusher main unit, high-speed rotor, hammer assembly, wear-resistant liner plates, screen grate, drive motor, feeding and discharge connections, electric control cabinet, hydraulic maintenance system and safety protection device. Optional equipment includes feeding and discharge conveyors, twin shaft shredder, magnetic separator, screening equipment, manual sorting platform, eddy current separator and dust collection system.
Reference Price
(Price varies by model. See specs or call.)
Product Details

Machine Aluminum Crusher

Review the equipment introduction, working principle, advantages and technical specifications in one clear page.

01

Equipment Introduction


Machine Aluminum Crusher

The machine aluminum crusher is a high-speed hammer crushing machine used to process prepared machinery aluminum parts, engine housings, motor housings, transmission housings, aluminum alloy wheels and other suitable cast aluminum components.

A high-speed rotor drives the hammers to repeatedly impact, deform and break the material inside the crushing chamber. The hammers, liner plates and screen grate work together to reduce the aluminum parts, while the selected screen opening helps control the discharge size.

Cast aluminum components that meet the crusher feeding limits may be processed directly. Oversized, unusually thick or irregular parts may require dismantling, hydraulic breaking or primary size reduction by a twin shaft shredder before entering the crusher.

After crushing, a magnetic separator can recover exposed bolts, steel inserts, bearings, shafts and other ferrous components from the aluminum-rich material stream. Screening and manual inspection may be added according to the internal structure of the processed parts.

An eddy current separator may be considered when suitable conductive non-ferrous metals need to be recovered from an appropriately prepared non-metallic material stream. It is not normally used to separate mixed aluminum, copper and zinc into individual high-purity products.

The machine aluminum crusher can operate as an individual machine or form part of an aluminum recycling line with controlled feeding, material conveying, magnetic separation, optional screening, sorting and dust collection.

The final configuration depends on the material dimensions, wall thickness, internal steel content, required capacity, expected output size and downstream recovery process.

02

Working Principle

Aluminum machine crusher crushing and sorting process

Machine Aluminum Crushing and Sorting Process

The machine aluminum crusher is designed for processing prepared machinery aluminum parts, engine housings, motor housings, transmission housings, aluminum wheels, cast aluminum scrap and other suitable aluminum alloy components.

Material Preparation and Feeding

Machinery aluminum scrap should be inspected before crushing. Residual oil, coolant, sealed cavities, oversized steel inserts and other unsuitable attachments should be removed or handled according to the selected recycling process.

Prepared material is transferred into the crushing chamber by a conveyor or suitable feeding device. The feeding rate should match the crusher capacity and material characteristics to maintain stable operation.

Hammer Crushing

A high-speed rotor drives the hammers to repeatedly impact, deform and break the aluminum material inside the crushing chamber. Friction and compression between the hammers, liner plates and screen grate further reduce the material into smaller pieces.

The crushing process helps expose embedded steel inserts, bolts, bearings, shafts and other attached components, creating more favorable conditions for downstream separation.

Screen-Controlled Discharge

The screen grate helps control the discharge size according to the selected recycling process. Material that meets the screen opening is discharged from the crusher, while oversized pieces remain inside the crushing chamber for further crushing.

Actual output size depends on the crusher model, screen opening, material thickness, casting structure and hammer configuration.

Magnetic Separation

After crushing, the processed material can be conveyed to a magnetic separator. Ferrous components such as bolts, steel inserts, shafts, bearings and other magnetic materials can be recovered from the aluminum-rich material stream.

Separation performance depends on material liberation, particle size, conveyor loading depth and magnetic system configuration.

Optional Screening and Non-Ferrous Sorting

Screening equipment may be added when the processed material requires particle-size classification or more uniform feeding before additional sorting stages.

An eddy current separator may be considered when conductive non-ferrous metals need to be recovered from suitable non-conductive residues after ferrous metal removal and proper material preparation.

Additional manual sorting or specialized separation equipment may be required when different aluminum grades or other non-ferrous metals need to be recovered separately.

Dust Collection

A pulse dust collection system can be configured according to the material condition, processing capacity and workshop layout. Dust collection helps reduce airborne particles generated during crushing, conveying and material transfer.

Machine Aluminum Crushing and Sorting Line Configuration

A machine aluminum crushing and sorting line may include:

  • Machine aluminum crusher main unit

  • Feeding conveyor

  • Discharge conveyor

  • Magnetic separator

  • Screening equipment (optional)

  • Eddy current separator (optional)

  • Pulse dust collector (optional)

  • Feeding assist device (optional)

  • Electric control cabinet

  • Supporting platform and auxiliary equipment

The final production line configuration depends on the material dimensions, aluminum alloy type, internal steel content, required capacity, expected output size and downstream recovery requirements.

03

Features and Advantages

Aluminum Shredder Production Line Process

Machine Aluminum Crusher Features

Heavy-Duty Hammer Crushing Structure

The machine aluminum crusher uses a high-speed rotor and hammer system to crush machinery aluminum parts, engine shells, motor housings, transmission housings, aluminum wheels and other bulky aluminum scrap.

Suitable for Machine Aluminum Materials

The machine is suitable for processing machinery aluminum parts, cast aluminum parts, aluminum engine components, motor housings, aluminum alloy wheels and mixed aluminum scrap from end-of-life vehicle dismantling and machinery recycling.

Reinforced Crusher Housing

The crusher housing is built with a reinforced steel structure and wear-resistant liner plates. It is suitable for the continuous crushing of bulky aluminum materials and other non-ferrous metal scrap.

Heavy-Duty Rotor System

The rotor structure, hammer arrangement and motor power can be selected according to the material hardness, feeding size, required capacity and output size. The rotor system is designed for continuous impact crushing.

Screen-Controlled Output Size

The bottom screen grate can be selected according to the required output size and downstream sorting requirements. Different screen openings are available for different machine aluminum materials.

Magnetic Separation Available

After crushing, the material can pass through a magnetic separator to remove ferrous impurities such as iron screws, steel parts and other magnetic materials.

Optional Eddy Current Separation

An eddy current separator can be installed after magnetic separation. It helps separate aluminum and other conductive non-ferrous metals from non-metallic materials according to particle size and material composition.

Flexible Line Configuration

The crushing line can be customized according to the material type, required capacity, output size and site layout. Available configuration options include:

  • Feeding method

  • Crusher model

  • Motor power

  • Screen opening

  • Conveyor layout

  • Magnetic separator

  • Eddy current separator

  • Dust collection system

  • Control system

04

Technical Specifications

Parameter description diagram for Mechanical Aluminum Scrap Crusher | Aluminum Waste Recycling Machine | Haoxing Machinery:

Diesel Aluminum Crusher Parameter Price List

Note: Specifications are for reference only. Actual capacity depends on material type, material form, feeding size, material hardness, moisture content, screen opening and production line configuration.

Custom configurations are available according to material condition, required capacity, output size and site layout. The production line can be equipped with feeding conveyor, machine aluminum crusher, discharge conveyor, magnetic separator, optional eddy current separator, optional pulse dust collector, feeding assist device, electric control cabinet and other supporting equipment.

Applications

  • Machine aluminum recycling

  • Machinery aluminum parts crushing

  • Aluminum engine shell processing

  • Transmission housing recycling

  • Motor housing crushing

  • Aluminum wheel recycling

  • Cast aluminum scrap processing

  • Aluminum component recovery from end-of-life vehicles

  • Industrial machinery aluminum scrap recycling

  • Scrap aluminum preparation for downstream separation and recycling

FAQ

Frequently Asked Questions

Find common questions about scrap metal crushers, shredders, recycling lines, equipment selection, capacity configuration and operation requirements.

QCan the aluminum crusher work with an eddy current separator?

A

Yes. The aluminum crusher can work with an eddy current separator, magnetic separator, conveyor, screen, and dust removal system. This configuration helps separate aluminum from iron, plastic, rubber, and other impurities, improving the purity and value of recycled aluminum.

QHow can I improve the working efficiency of an aluminum crusher line?

A

To improve working efficiency, customers should choose a suitable crusher model, keep feeding stable, control the material size before crushing, use proper screening and separation equipment, and maintain wearing parts regularly. A well-designed aluminum crusher line can reduce downtime and improve aluminum recovery efficiency.

QWhat final discharge size can the aluminum crusher produce?

A

The final discharge size depends on the crusher model, screen size, hammer or blade structure, material thickness, and customer recycling requirements. The machine can be configured to produce suitable aluminum pieces for separation, storage, transportation, or furnace feeding.

QCan this aluminum crusher be used for machine aluminum scrap recycling?

A

Yes. This aluminum crusher is suitable for recycling machine aluminum scrap, including aluminum parts from machining, casting, dismantling, and industrial production. After crushing, the material becomes easier to sort, transport, store, and remelt.

QWhat materials can a machine aluminum crusher process?

A

A machine aluminum crusher can process various aluminum scrap materials, such as aluminum profiles, aluminum sheets, aluminum cans, aluminum castings, aluminum alloy scrap, machine aluminum parts, broken aluminum components, and light non-ferrous metal scrap. If the material contains iron, plastic, rubber, or other impurities, suitable separation equipment can be added.

QHow do I choose the right metal crusher model?

A

The right model should be selected according to material type, feeding size, material thickness, required capacity, discharge size, motor power, and whether sorting or dust removal equipment is needed.

QWhat equipment is included in a complete metal crusher line, and how much does it cost?

A

A complete metal crusher line may include a feeding conveyor, crusher, discharge conveyor, magnetic separator, dust removal system, sorting equipment, and electrical control cabinet. The price depends on capacity, configuration, and material type.

QWhat is the aluminum recovery rate when processing mechanical aluminum scrap?

A

The aluminum recovery rate depends on raw material purity, impurity content, crushing effect, and separation configuration. A well-designed aluminum recycling line can achieve a high aluminum recovery rate under suitable conditions.

QWhat shape is the output material from a metal crusher?

A

The output shape depends on the screen opening, hammer or blade design, material type, and crushing process. The output is usually granular or flake-like, with some longer pieces depending on material characteristics.

QDoes this machine use three-phase power?

A

Yes. Most industrial aluminum crushers use three-phase power. The voltage and frequency can be configured according to local power supply requirements.

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