Scrap Steel Shredder

Diagram of the Crushing Surface Structure of the HX-PJ Series Metal Crusher Main Machine：

hxps1600 Scrap Steel Crusher Main Machine and Production Line Operation Demonstration Video：

The scrap steel shredder is an ideal and specialized piece of equipment for processing various types of large scrap steel. It can batch-shred materials such as scrapped cars, end-of-life home appliances, bicycles, motorcycles, and car shells.

The shredded steel has high density, good purity, and low impurities, offering high economic value. It can be sent directly to steel mills for remelting. The equipment features low energy consumption and high output, resulting in significant overall economic benefits.

During the shredding process, the machine effectively removes rust, paint, and other contaminants from the steel surface. When combined with a magnetic separation system, it can separate and sort mixed non-ferrous metals, plastics, rubber, and other non-metallic materials. This not only yields clean shredded steel but also allows non-ferrous metals to be manually sorted and recycled.

The bulk density of clean shredded steel can reach approximately 1.3 t/m³, making it a high-quality furnace charge for electric arc furnace steelmaking. It is suitable for shredding metal materials such as steel ingots and billets.

The HXPS series scrap steel crusher mainly targets the list of metal materials：

hxps series scrap steel crusher manufacturer manufacturing and production line operation demonstration video：

Applicable Materials

1. Scrap vehicles and frames (cars, motorcycles, electric vehicles, three-wheeled vehicles, agricultural machinery, tractors, construction machinery)

2. Scrap metal sheets, containers, and shells (iron sheets, iron drums, paint buckets, color-coated steel sheets, fences, radiators, air conditioner/refrigerator/washing machine shells)

3. Structural steel offcuts, metal doors and windows, scrap aluminum (rebar ends, angle steel, channel steel, I-beams, door/window frames, aluminum profiles, scrap aluminum, scrap machine aluminum)

4. Scrap cable sheathing, light-gauge scrap iron, briquetted scrap steel

5. Other metal scraps (stainless steel, kitchenware, cabinets and lockers, auto parts, tools, farm tools, bearings, etc.)

The scrap steel shredder uses high-speed rotating hammers to impact, shear, and tear scrap steel, combined with a screen to control particle size, and then separates pure steel through magnetic separation and other methods. This is a processing method that uses a sorting system to sort the shredded scrap steel to obtain clean, high-quality scrap steel. Its working principle is as follows: driven by a high-speed, high-torque motor, the hammers on the shredder rotor strike the scrap steel material entering the chamber in turn. Under strong impact, the scrap steel is torn and hammered into a specified size of shredded steel. After being processed by sorting equipment, high-purity, high-quality shredded steel is obtained. When hard objects that cannot be shredded, such as large iron blocks, enter the chamber, the tramp metal protection device automatically ejects them and then immediately resets, without affecting the normal operation of the equipment.

HXPS series scrap steel crusher production line material handling and production line equipment composition：

Standard configuration of the scrap steel shredder production line includes:

1 set of main shredder, 1 set of matching drive motor, 1 set of central control cabinet, as well as core auxiliary equipment such as feed conveyor, discharge conveyor, and magnetic separator.

Notes:

1. The motor configuration can be selected according to the user's investment scale and working intensity.

2. Additional equipment such as dust removal system, eddy current separator, vibrating feeder, motor, etc., can be added based on actual needs.

Flowchart of HXpj Series Equipment Scrap Steel Crusher Processing Production Line：

1、机壳：废钢破碎机在设备构造上主机壳体采用用特厚钢板制造。

2、衬板：内衬为高锰铸钢件以起到保护外机体的作用。
3、转子盘：在主机转子部位该机采用盘式紧固旋转机构。
4、销轴：在转子上有若干个钢盘安装于水平轴上（钢盘数量及直径依据型号），钢盘圆周分布有若干根穿销轴。
5、锤头：轴上悬有若干个锤头定锤和动锤，均采用精钢铬12材质，真正的做的耐磨耐用。可长期用于对物料进行击打破碎。
6、润滑系统：主轴用滚珠轴承支承，循环油强制润滑冷却。
7、温度感应：主轴装有温度传感器以保证设备高速稳定运行，通过以上机壳与主轴的配合来完成废旧金属的破碎作业。
8、喂料剪切装置：我公司通过自主研发配套的强制剪短挤压喂料装置可有效的为废钢破碎机前期破碎提供辅助，以提高破碎的工作效率。

Parameter description diagram for Scrap Steel Shredder：

The scrap steel shredder is a core piece of equipment for the recycling and reuse of scrap metal resources, and also the key main machine of a scrap steel shredding production line. It is mainly used to break various light metal sheets into uniform small pieces, facilitating subsequent sorting and purification, thereby obtaining relatively pure ferrous metal raw materials.

The equipment can process various types of scrap metal, including car shells, paint buckets, scrap aluminum, etc. The crushed metal particles are easy to transport, convenient for direct feeding into steelmaking furnaces, and can significantly reduce the number of feeding operations. With high crushing efficiency, stable operation, and strong applicability, the shredder is an ideal piece of equipment for metal recycling.