Applicable Materials: Steel chips, iron turnings, copper swarf, aluminum chips, scrap steel wire, cast iron borings, alloy steel turnings, machining waste, tangled metal wool, and other metal cutting and machining residues.
Key technical information for quick evaluation.
Haoxing Machinery's Iron Chip Crusher, also known as the Metal Turnings Shredder or Steel Chip Crusher, is a specialized dual-shaft shear shredder designed for the bulk processing of metal turnings and chips generated by machining, turning, and milling operations. The machine efficiently handles tangled bundles of steel chips, copper turnings, aluminum swarf, iron filings, and scrap wire. Powered by high-torque motors and heavy-duty gear reducers, the low-speed, high-torque cutter shafts shred the material into small, uniform metal granules. The resulting clean, dense metal particles are ideal for direct charging into furnaces or briquetting, significantly reducing storage volume and transportation costs while maximizing recycling value.
hxps1200 type iron filings crusher equipment customer operation site video：
hxps1400 iron filings crusher manufacturer shipping video：
The Iron Chip Crusher comprises a feed hopper, dual-shaft shredding cutter assembly, hardened gear reducers, motor drive system, heavy-duty frame, discharge conveyor, and integrated air separation/dust collection system.
Feeding: Bundled or loose metal turnings are easily loaded into the large feed hopper.
Dual-Shaft Shredding: Driven by high-torque motors through hardened gear reducers, two parallel counter-rotating shafts equipped with high-strength alloy blades apply intense shearing, tearing, and squeezing forces to break down tangled swarf into fine metallic granules.
Separation & Dust Collection: Shredded granules pass through an air cyclone separation system, which separates metal from non-metallic contaminants (oil residue, fines, moisture). The entire process operates under negative pressure within a sealed system, and an integrated dust collector ensures a clean, emission-free working environment.
Discharge: Clean, high-purity metal granules are discharged for direct packing, briquetting, or furnace feeding
Safety Electrical Protection for Reliable Operation
The drive system includes safety electrical protection to prevent damage from unexpected faults, ensuring stable, continuous production.
Effective Volume Reduction, Lower Storage & Transport Costs
Shredding dramatically reduces the volume of metal turnings, optimizing storage space and minimizing transportation frequency and expenses.
Fully Enclosed Negative Pressure Operation, Dust-Free
The entire shredding and separation process occurs within a sealed, negative-pressure system, eliminating dust emissions and ensuring excellent material classification.
Fine Shredding Granularity, Low Noise & Energy Efficient
The machine produces uniformly fine metal granules. Operation is characterized by low noise and low power consumption, and the design facilitates easy maintenance and wear-part replacement.
High Metal Purity, Superior Product Quality
The integrated air separation system effectively removes non-metallic impurities (oil, dust, cutting fluid residue), yielding high-purity metal granules suitable for premium furnace feedstock.
Parameter description diagram for Iron Chips Crusher | Metal Swarf and Turnings Crushing Machine | Haoxing Machinery:
| Model | Cutter Shaft Size (mm) | Blade Qty | Motor Power (kW) | Feed Opening (mm) | Capacity (kg/h) | Weight (t) |
|---|---|---|---|---|---|---|
| HX-TX600 | φ300 x 600 | 24 | 15 x 2 | 800 x 700 | 300 - 800 | 3.5 |
| HX-TX800 | φ400 x 800 | 32 | 22 x 2 | 1000 x 800 | 800 - 1500 | 5.5 |
| HX-TX1000 | φ450 x 1000 | 48 | 37 x 2 | 1200 x 1000 | 1500 - 2500 | 8.5 |
| HX-TX1200 | φ500 x 1200 | 60 | 55 x 2 | 1500 x 1200 | 2500 - 4000 | 12.0 |
| HX-TX1500 | φ600 x 1500 | 72 | 75 x 2 | 1800 x 1500 | 4000 - 6000 | 17.0 |
*Note: Specifications provided by Haoxing Machinery are for reference only. Actual capacity varies based on material type, oil/moisture content, and chip morphology. For detailed parameters, please contact the manufacturer at +86 13592521219. Custom configurations and integrated separation/dust collection systems are available upon request.*
On-site volume reduction of steel and iron turnings in machine shops.
Centralized processing of machining waste and swarf.
Pre-processing of metal chips for foundry and smelter feed.
Front-end shredding prior to briquetting at metal recycling yards.
Resource recovery of metal swarf from automotive parts manufacturing.
Find common questions about scrap metal crushers, shredders, recycling lines, equipment selection, capacity configuration and operation requirements.
Yes. Iron chips crusher models can be recommended according to chip type, feeding size, capacity, discharge size, and whether briquetting or separation equipment is required.
After crushing, iron chips become easier to store, transport, briquette, melt, and recycle. Crushed metal chips can improve smelting feeding efficiency and help reduce storage and transportation costs.
Not necessarily. An iron chips crusher can be supplied as a single machine or as part of a complete production line. The final configuration depends on material condition, processing capacity, feeding method, separation requirements, and site layout.
Yes. An iron chips crusher can process metal shavings, turnings, and curled chips. If the chips are long or highly tangled, pre-feeding control or a suitable crushing chamber design is recommended.
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