🏭 Category: Sorting and Conveying System

Aluminum Jumping Separator

Applicable Materials: Various raw aluminum, cast aluminum, aluminum alloy broken bridge aluminum, aluminum profiles and other scrap aluminum

Product Parameters

Key technical information for quick evaluation.

Power

5kW with high-strength magnetic roller

Production Capacity

1-3t/h

Output Size

Applicable material size

Production Line Composition

Metal shredder, waste aluminum crusher, conveyor belt, aluminum jumper, vibrating screen, etc.

Reference Price

Price varies by model. See specs or call.

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Product Details

Aluminum Jumping Separator

Review the equipment introduction, working principle, advantages and technical specifications in one clear page.

Equipment Introduction

Haoxing Machinery's Eddy Current Separator, also widely known as an Aluminum Jumping Separator, Copper Aluminum Sorter, or Non-Ferrous Metal Separator, is a specialized system for efficiently recovering non-ferrous metals such as aluminum, aluminum alloys, cast aluminum, copper, and zinc from mixed waste streams. It excels at separating non-ferrous metals from non-metallic materials like plastics, rubber, paper, and glass, making it an indispensable component in scrap metal recycling, e-waste processing, automotive shredding, and industrial slag recovery operations.

Illustration of the Working Principle of a Jumping Aluminum Machine：

Aluminum Jumping Separator

Schematic diagram of the aluminum jumping machine equipment production line：

Aluminum Jumping Separator

Working Principle

Aluminum Jumping Separator Workflow

The Eddy Current Separator operates on the principle of electromagnetic induction via eddy currents:

High-frequency alternating magnetic field generation: A high-speed rotating magnetic drum constructed from powerful permanent magnets, such as rare-earth neodymium magnets, generates a rapidly alternating high-intensity magnetic field on the drum surface.
Eddy current induction: When crushed mixed material passes over the magnetic drum on a belt conveyor, conductive non-ferrous metal particles, such as copper, aluminum and zinc, experience a changing magnetic flux, inducing eddy currents within the metal.
Repulsive force and separation: According to Lenz's Law, these induced eddy currents create their own magnetic field, which opposes the drum's magnetic field. The resulting repulsive force ejects the non-ferrous metal particles forward, away from the material stream, into a dedicated collection bin.
Non-conductive material discharge: Non-conductive materials such as plastics, rubber, wood and glass are unaffected by the magnetic field and follow a natural trajectory off the end of the conveyor into a separate tailings chute, achieving automated non-ferrous metal separation.

Application Area	Specific Material Description
Thermal Break Aluminum Recovery	Separation of aluminum from plastic or rubber in processed thermal break profiles.
Scrap Aluminum Sorting	Separation of metallic aluminum from non-metallic impurities in shredded scrap.
Aluminum Dross and Slag Processing	Recovery of aluminum and copper from aluminum dross, ash, foundry sand and smelting slag.
Home Appliance Recycling	Extraction of copper and aluminum from shredded refrigerators, air conditioners and washing machines.
Used Beverage Can Recycling	Separation of aluminum flakes from plastic liners and coatings in crushed UBC material.
Automotive Shredder Residue	Recovery of copper and aluminum from shredded wheels, engine blocks and wire harnesses.
Tire and Rubber Recycling	Separation of aluminum strips from rubber in processed car door seals and tire shreds.

Features and Advantages

Simple Operation, High Automation
Following initial shredding, material is fed automatically onto the separator. The unit automatically separates metals from non-metallics without manual intervention, drastically reducing labor requirements.
Wide Particle Size Range, Strong Adaptability
The equipment effectively processes a broad range of particle sizes, typically from 3mm to 100mm in diameter, accommodating various shredder output specifications.
Flexible Installation, Excellent System Integration
The compact design allows for easy installation and custom configuration. It seamlessly integrates with both new and existing crushing and sorting lines for straightforward upgrades.
Multiple Model Options for Diverse Needs
Models are available with belt widths ranging from 300mm to 1500mm, offering scalable throughput capacities to meet specific production and budgetary requirements.
High Recovery Value, Significant Economic Benefit
Efficiently recovers valuable non-ferrous metals from waste streams, reducing landfill disposal and generating additional revenue streams through the sale of recovered aluminum, copper, and zinc.

Technical Specifications

Parameter description diagram for Aluminum Jumping Separator | Aluminum Sorting Machine for Recycling Lines | Haoxing Machinery:

Model	Capacity (m³/h)	Sorting Drum Diameter (mm)	Magnetic Drum Speed (r/min)	Sorting Drum Speed (r/min)	Overall Dimensions (L×W×H)	Sorting Drum Power (kW)	Belt Drive Power (kW)	Weight (kg)
HBFX-40	≤4	320	50-2800	60-150	2885×1500×1695	4	1.1	1200
HBFX-60	≤6	320	50-2800	60-150	2885×1700×1695	5.5	1.1	1350
HBFX-80	≤8	320	50-2800	60-150	2950×1900×1695	5.5	1.5	1500
HBFX-100	≤10	400	50-2800	60-150	2950×2100×1695	7.5	1.5	1900
HBFX-120	≤12	400	50-2800	60-150	2950×2400×1695	7.5	1.5	2100

Note: Capacity depends on material type, moisture content, particle shape and required separation purity. Custom specifications are available upon request.

Conclusion:

Haoxing Eddy Current Separators combine magnetic separation technology with robust mechanical construction to provide recyclers with an efficient and reliable solution for non-ferrous metal purification. Whether used for new recycling plant construction or existing line upgrades, this equipment helps improve metal recovery rates and increase the value of recycled materials.

FAQ

Frequently Asked Questions

Find common questions about scrap metal crushers, shredders, recycling lines, equipment selection, capacity configuration and operation requirements.

QCan an aluminum jumping separator be used in a complete recycling production line?

Yes. An aluminum jumping separator can be used in a complete recycling line with crushers, conveyors, magnetic separators, vibrating screens, air separators, dust collection systems, and electric control cabinets. In most metal recycling lines, iron is removed first by magnetic separation, and then aluminum and other non-ferrous metals are separated by the eddy current separator.

QHow does an aluminum jumping separator separate aluminum?

An aluminum jumping separator uses eddy current separation technology. When non-ferrous metals such as aluminum pass through the high-speed magnetic rotor area, an induced current is generated, creating a repulsive force that makes aluminum “jump” away from other materials. This is why it is commonly called an aluminum jumping separator.

QWhat materials can an aluminum jumping separator process?

An aluminum jumping separator, also known as an eddy current separator, is mainly used to separate aluminum and other non-ferrous metals from mixed materials. It can be used for crushed aluminum scrap, waste cans, broken bridge aluminum, copper-aluminum materials, household appliance scrap, mixed metal waste, and recycling line discharge materials.

QIs this an eddy current separator?

Yes. An eddy current separator can be installed in the production line to separate aluminum and other non-ferrous metals from mixed materials.

QCan iron and aluminum be separated?

Yes. Iron can be removed by a magnetic separator, and aluminum or other non-ferrous metals can be separated by an eddy current separator or other sorting equipment depending on the material mixture.

QIs this equipment used for mixed metal separation, and how are the models classified?

Yes. This equipment is used for mixed material separation and is commonly called an eddy current separator. Models are usually classified by belt width, processing capacity, material size, and separation accuracy.

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