Haoxing Machinery's Eddy Current Separator, also widely known as an Aluminum Jumping Separator, Copper Aluminum Sorter, or Non-Ferrous Metal Separator, is a specialized system for efficiently recovering non-ferrous metals such as aluminum, aluminum alloys, cast aluminum, copper, and zinc from mixed waste streams. It excels at separating non-ferrous metals from non-metallic materials like plastics, rubber, paper, and glass, making it an indispensable component in scrap metal recycling, e-waste processing, automotive shredding, and industrial slag recovery operations.
Illustration of the Working Principle of a Jumping Aluminum Machine:
Schematic diagram of the aluminum jumping machine equipment production line:
Jumping aluminum machine work video display:
hxfx1000 model aluminum jumping machine customer on-site production video:
The Eddy Current Separator operates on the principle of electromagnetic induction via eddy currents:
High-Frequency Alternating Magnetic Field Generation: A high-speed rotating magnetic drum constructed from powerful permanent magnets (rare-earth neodymium) generates a rapidly alternating, high-intensity magnetic field on the drum surface.
Eddy Current Induction: When crushed mixed material passes over the magnetic drum on a belt conveyor, conductive non-ferrous metal particles (copper, aluminum, zinc, etc.) experience a changing magnetic flux, inducing eddy currents within the metal.
Repulsive Force & Separation: According to Lenz's Law, these induced eddy currents create their own magnetic field, which opposes the drum's magnetic field. The resulting repulsive force ejects the non-ferrous metal particles forward, away from the material stream, into a dedicated collection bin.
Non-Conductive Material Discharge: Non-conductive materials (plastics, rubber, wood, glass) are unaffected by the magnetic field and follow a natural trajectory off the end of the conveyor into a separate tailings chute, achieving fully automated non-ferrous metal separation.
Application Area
Specific Material Description
Thermal Break Aluminum Recovery
Separation of aluminum from plastic/rubber in processed thermal break profiles.
Scrap Aluminum Sorting
Separation of metallic aluminum from non-metallic impurities in shredded scrap.
Aluminum Dross & Slag Processing
Recovery of aluminum and copper from aluminum dross, ash, foundry sand, and smelting slag.
Home Appliance Recycling
Extraction of copper and aluminum from shredded refrigerators, air conditioners, and washing machines.
Used Beverage Can (UBC) Recycling
Separation of aluminum flakes from plastic liners and coatings in crushed UBC material.
Automotive Shredder Residue (ASR)
Recovery of copper and aluminum from shredded wheels, engine blocks, and wire harnesses.
Tire & Rubber Recycling
Separation of aluminum strips from rubber in processed car door seals and tire shreds.
Simple Operation, High Automation Following initial shredding, material is fed automatically onto the separator. The unit automatically separates metals from non-metallics without manual intervention, drastically reducing labor requirements.
Wide Particle Size Range, Strong Adaptability The equipment effectively processes a broad range of particle sizes, typically from 3mm to 100mm in diameter, accommodating various shredder output specifications.
Flexible Installation, Excellent System Integration The compact design allows for easy installation and custom configuration. It seamlessly integrates with both new and existing crushing and sorting lines for straightforward upgrades.
Multiple Model Options for Diverse Needs Models are available with belt widths ranging from 300mm to 1500mm, offering scalable throughput capacities to meet specific production and budgetary requirements.
High Recovery Value, Significant Economic Benefit Efficiently recovers valuable non-ferrous metals from waste streams, reducing landfill disposal and generating additional revenue streams through the sale of recovered aluminum, copper, and zinc.
Parameter description diagram for aluminum jumping separator:
型号
适应产量m³/h
分选滚筒直径mm
磁鼓转速r/min
分选筒转速r/min
外形尺寸 长×宽×高
分选滚筒功率kw
皮带传动功率kw
重量kg
HBFX-40
≤4
320
50-2800
60-150
2885×1500×1695
4
1.1
1200
HBFX-60
≤6
320
50-2800
60-150
2885×1700×1695
5.5
1.1
1350
HBFX-80
≤8
320
50-2800
60-150
2950×1900×1695
5.5
1.5
1500
HBFX-100
≤10
400
50-2800
60-150
2950×2100×1695
7.5
1.5
1900
HBFX-120
≤12
400
50-2800
60-150
2950×2400×1695
7.5
1.5
2100
Note: Capacity depends on material type, moisture content, particle shape, and required separation purity. Custom specifications available upon request.
VI. Conclusion
Haoxing Eddy Current Separators combine advanced magnetic separation technology with robust mechanical construction to provide global recyclers with a high-efficiency, reliable solution for non-ferrous metal purification. Whether for new plant construction or existing line upgrades, this equipment significantly boosts metal recovery rates and enhances the value of recycled products.
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Comment history:
游客 2021-04-28 15:47:26
这设备是不是处理金属混合料的,我们这地方好像叫做涡电流分选机。型号怎么区分了?
管理员回复: 你好!是处理混合料的涡电流分选机。